Champion Automatic Signature Collator High-Speed Book Block Collation Machine

The Champion Automatic Signature Collator is a high-speed, intelligent solution designed for accurate, fully automated page gathering and book block preparation with minimal operator effort.

The Champion Automatic Signature Collator Machine is an advanced solution engineered to deliver fast, precise, and fully automated signature gathering for modern book production and print finishing environments. Designed with intelligent automation and high-speed performance, it ensures consistent output quality while significantly reducing manual intervention.

At the core of the system is an enhanced detection mechanism powered by a high-end PLC module, which performs real-time monitoring and comparison of signatures. This eliminates the need for external detection units, ensuring higher accuracy, reduced errors, and lower maintenance costs.

The machine offers fully automatic page handling, ensuring that only correctly collated and finished book blocks are delivered. Defective or mismatched pages are automatically excluded, guaranteeing high-quality output without additional sorting.

With its customizable page matching system, operators can easily set the required page sequence and quantity. The machine automatically stops upon completion, improving efficiency and reducing wastage. The one-click memory function allows quick job changes, enabling operators to switch between different product specifications within 1–2 minutes, significantly reducing downtime.

The large touchscreen interface ensures easy and intuitive operation, making it accessible even for general operators. Its reinforced motherboard structure enhances machine stability, ensuring reliable long-term performance.

Supporting a wide range of formats—from 100 × 75 mm up to 460 × 320 mm—the machine offers excellent flexibility for various book sizes. It accommodates book thicknesses up to 10 mm, making it suitable for a wide range of applications.

With a normal operating speed of up to 5,500 sets per hour and a maximum mechanical speed of 6,000 sets per hour, the machine ensures high productivity. The enhanced book collection system, supporting heights up to 160 mm, ensures smooth and efficient output handling.

The Champion Automatic Signature Collator is the ideal solution for book manufacturers, printing presses, and binding units, delivering a perfect combination of speed, precision, automation, and reliability.

Features

  • Advanced PLC Detection System – Real-time monitoring without external units
  • Fully Automatic Page Handling – Error-free and finished output only
  • Custom Page Matching – Flexible job configuration with auto-stop
  • One-Click Memory Function – Quick job changeover in 1–2 minutes
  • User-Friendly Touchscreen – Simple and intuitive operation
  • Reinforced Structure – Enhanced stability and durability
  • Wide Format Range – 100 × 75 mm to 460 × 320 mm
  • Supports Up to 10 mm Thickness – Versatile book handling
  • High-Speed Production – Up to 6,000 sets/hour
  • Efficient Collection System – Up to 160 mm stacking height
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